01 / Technology partners
A connected portfolio of specialist capabilities.
Kaya's portfolio spans flow control, filtration, heat transfer, automation, industrial heating, refining catalysts, multiphase simulation and advanced manufacturing. Product availability and representation scope are confirmed for each enquiry.
01 / PRINCIPAL
IMI Process Automation
FLOW CONTROL
VALVES & ACTUATION
Engineered flow-control technologies for demanding oil and gas, refining, petrochemical, LNG and industrial applications.
Products & services
- Control valves, including severe-service, steam-conditioning and choke-valve solutions
- Isolation and safety valves, actuators and desuperheaters
- Instrumentation, valve accessories and digital monitoring
- Product support, servicing and lifecycle solutions within agreed scope
Applications & processes
- FCC/RFCC catalyst and flue-gas lines; refinery process units and utilities
- Gas processing, compression, steam systems and power generation
- Flow modulation, pressure regulation, isolation, emergency shutdown and steam conditioning
PROCESS FUNCTION
PROCESSgas / liquid / steam
VALVEmodulates flow
ACTUATIONmoves valve
CONTROLmaintains set point
02 / PRINCIPAL
ASCO Filtri
PROCESS FILTRATION
SEPARATION
Industrial filtration and separation systems for refinery, petrochemical, gas-processing and utility applications.
Products & services
- Cartridge, bag, basket and self-cleaning filters
- Dry-gas filters and gas/liquid or liquid/liquid coalescers
- FCC/RFCC slurry-oil filters, FCC vent-hopper filters and FCC third-/fourth-stage separators
- Replacement cartridges and filter elements
Applications & processes
- Hydrocarbon feed filtration, gas conditioning and utility-water filtration
- FCC/RFCC slurry oil and vent-hopper duties
- Solid-liquid, gas-liquid and liquid-liquid separation; contamination removal and process-fluid conditioning
PROCESS FUNCTION
RAW STREAMcontaminants
FILTERcaptures solids
CLEAN STREAMdownstream duty
SERVICEclean / replace
HEAT TRANSFER
PROCESS EQUIPMENT
Italian design and manufacturing capability for heat-transfer equipment and pressure equipment serving chemical, petrochemical, oil and gas and energy sectors.
Products & services
- Shell-and-tube, air-cooled and hairpin heat exchangers; replacement tube bundles
- Pressure vessels, columns and reactors
- FCC parts and components
- Furnaces, heaters, air heaters, economisers and steam-boiler groups
Applications & processes
- Crude/vacuum distillation, hydrotreating, gas processing and petrochemicals
- Heat transfer, feed preheating, process cooling, condensation, vaporisation and heat recovery
- Steam and thermal utility systems
HEAT-TRANSFER FUNCTION
HOT SIDEhot fluid enters
EXCHANGERheat crosses wall
COLD SIDEtemperature rises
OUTLETheat recovered
04 / PRINCIPAL
UNICAT Technologies
AUTOMATION
COMBUSTION & PSA
Engineering, design, manufacture, installation and commissioning of process, automation, control and combustion systems, including PSA technology.
Products & services
- PLC, SCADA and process automation systems; control panels and electrical systems
- Burners, combustion equipment, furnaces and burner-management systems
- PSA system design/build, adsorbents and control systems
- Process/electrical design, fabrication, installation and commissioning
Applications & processes
- Refinery and petrochemical automation; industrial heating
- Hydrogen purification and industrial gas separation
- Process monitoring, safety interlocking, combustion management and pressure swing adsorption
PSA — SIMPLIFIED CYCLE
FEED GASconditioned
ADSORBimpurities held
PRODUCTpurified gas
REGENERATEbed restored
05 / PRINCIPAL
DFINITI Technologies
PROCESS HEATING
ELECTRIC & INDIRECT
Singapore-headquartered process-heating manufacturer supplying engineered electric and indirect heating systems for oil and gas, refinery, petrochemical and industrial applications.
Products & services
- Low- and medium-voltage electric process heaters and cast heaters
- Bath heaters, heater skid packages, standard and space heaters
- Air duct heaters, calorifiers and electrical steam generation
- Design, engineering, inspection, commissioning, troubleshooting and maintenance
Applications & processes
- Fuel-gas, seal-gas and instrument-gas heating
- Gas dew-point control, pressure-reduction stations and oil viscosity reduction
- Direct electric heating, indirect bath heating and thermal conditioning
INDIRECT BATH HEATING
PROCESStube bundle
HEATED BATHwater / glycol / oil
HEAT SOURCEelectric / fired
OUTLETconditioned fluid
06 / TECHNOLOGY PARTNER
Grace
REFINING CATALYSTS
FCC ADDITIVES
Specialty catalyst technologies for refining and petrochemical applications, including FCC catalysts, FCC additives and ART hydroprocessing catalyst technologies.
Products & services
- FCC catalysts and FCC additives
- ZSM-5 technologies for light-olefin objectives
- SOx and gasoline-sulphur reduction additive technologies
- ART hydroprocessing catalysts and technical services
Applications & processes
- Fluid Catalytic Cracking (FCC) and suitable RFCC applications
- Gasoline and LPG yield objectives, light-olefin production and hydroprocessing
- Catalytic cracking, product selectivity and cleaner-fuel processing
FCC CATALYST CYCLE
FEEDmeets catalyst
RISERcracking
STRIPPERhydrocarbon out
REGENERATORcoke burn-off
07 / TECHNOLOGY PARTNER
CPFD Software
MULTIPHASE FLOW
SIMULATION
Physics-based simulation tools for fluid-particle systems. Barracuda Virtual Reactor models fluid-particle hydrodynamics, heat transfer and chemical reactions in fluidised-bed reactors and related systems.
Products & services
- Barracuda Virtual Reactor simulation software
- FCC/RFCC riser, regenerator, stripper, cyclone and standpipe studies
- Process troubleshooting, virtual testing and optimisation studies
- Specialist application modelling and training, as agreed
Applications & processes
- FCC/RFCC feed vaporisation, catalyst circulation and regenerator performance
- Cyclone performance, erosion and fluidised-bed systems
- Gas-solid flow, particle transport, fluidisation, heat transfer and reaction modelling
SIMULATION STUDY WORKFLOW
PLANT DATAgeometry / ops
MODELmesh / physics
SIMULATEflow / heat
ENGINEERinterpret / act
08 / DEVELOPING RELATIONSHIP
Huzen
PRODUCT DESIGN
ADDITIVE MANUFACTURING
Provisional capability profile for industrial product design and advanced manufacturing. Legal identity, precise technical scope and Kaya's representation status must be confirmed before external commercial commitments.
Potential products & services
- Industrial product design, CAD and 3D modelling
- Reverse engineering and design for manufacture
- Rapid prototyping and additive manufacturing
- Customised component development, subject to material and qualification review
Potential applications & processes
- Product development, prototype testing and non-critical component concepts
- Digital design, CAD modelling, prototyping and design validation
- No safety-critical or pressure-retaining replacement part without full engineering qualification
DIGITAL-TO-PHYSICAL WORKFLOW
PART / NEEDmeasure
CAD MODELdesign
PROTOTYPEmake / inspect
APPROVALtest / release
Portfolio note: IMI, ASCO Filtri, CMF, UNICAT, DFINITI and CPFD are presented in line with Kaya's current website partner positioning. Grace and Huzen are included as additional technology relationships from the business development portfolio; their contracting entity, product scope and formal representation rights should be reconfirmed before publication as appointed principals.
02 / Integrated process solutions
FCC / RFCC — connect equipment, catalyst and process insight.
FCC and RFCC units are circulating catalyst systems. Kaya can coordinate a multi-principal response when the customer requirement spans flow control, filtration, catalyst performance, equipment and process simulation.
SIMPLIFIED FCC / RFCC PROCESS PATH
FEED PREPARATIONfilter / preheat
RISERfeed + hot catalyst
REACTORcracking / separation
REGENERATORcoke combustion
| PROCESS NEED | PRINCIPAL | POTENTIAL CONTRIBUTION |
|---|
| Severe-service flow control and catalyst/flue-gas lines | IMI | Specialised slide valves and flow-control equipment, subject to duty and OEM selection. |
| Slurry-oil and vent-hopper filtration | ASCO Filtri | FCC/RFCC slurry-oil filters, vent-hopper filters and third-/fourth-stage separators. |
| Heat transfer and FCC equipment | CMF | FCC parts and heat-transfer equipment within manufacturer scope. |
| Catalyst performance and selectivity | Grace | FCC catalysts and additives matched to refinery objectives. |
| Riser, regenerator, cyclone and catalyst-circulation analysis | CPFD | Barracuda-based multiphase simulation and virtual evaluation. |
Potential customer discussions
Recurring catalyst-circulation issues · Riser feed vaporisation · Regenerator temperature distribution and afterburn · Filter performance and contamination · Equipment reliability, turnaround and upgrade requirements.
03 / Integrated process solutions
Gas processing — treatment, conditioning and control.
Gas facilities combine separation, filtration, treating, dehydration, compression, heating and control. Kaya's portfolio can address selected equipment and package requirements across these process areas.
SIMPLIFIED GAS-PROCESSING BLOCK FLOW
INLETslug catcher / filter
TREATMENTsweetening / dehydration
CONDITIONINGheat / pressure
EXPORTcompression / metering
| PROCESS AREA | PRINCIPAL | POTENTIAL SOLUTION |
|---|
| Inlet and downstream filtration | ASCO Filtri | Gas filters, coalescers and liquid filtration systems. |
| Flow and pressure control | IMI | Control, isolation and safety valves selected for process conditions. |
| Heating and temperature conditioning | DFINITI | Electric heaters, cast heaters and bath-heating packages for suitable duties. |
| Heat exchange and pressure equipment | CMF | Heat exchangers, vessels and related process equipment. |
| Automation and gas purification | UNICAT | Control systems, PSA design/build and adsorbent-related solutions. |
| Fluid-particle modelling | CPFD | Simulation only where process physics and application are suitable. |
Engineering inputs: gas composition, flow rate, pressure, temperature, dew point, contaminants, hazardous-area classification and applicable design codes are essential before equipment selection.
04 / Integrated process solutions
Process heating, steam and industrial utilities.
Thermal systems are found throughout refineries, gas plants and petrochemical facilities. Kaya can coordinate heating, heat-transfer, combustion, control and filtration technologies through the relevant principals.
THERMAL-UTILITY SYSTEM — CONCEPT
ENERGY INPUTelectric / fuel
HEATER / BOILERheat generation
PROCESS DUTYfluid / steam
CONTROLtemperature / safety
| REQUIREMENT | PRINCIPAL | POTENTIAL SOLUTION |
|---|
| Electric and indirect process heating | DFINITI | Electric heaters, bath heaters, heater skids, calorifiers and electrical steam generation. |
| Fired combustion and burner management | UNICAT | Burners, combustion engineering, control panels and associated systems. |
| Heat exchange and recovery | CMF | Shell-and-tube and air-cooled exchangers, economisers and related equipment. |
| Steam flow and conditioning | IMI | Control valves, isolation valves and desuperheaters. |
| Water and process-fluid filtration | ASCO Filtri | Self-cleaning filters and selected filtration systems. |
05 / Cross-reference
Principal-to-process application matrix.
A check indicates a plausible application area for discussion, not a guarantee of product availability or confirmed supply scope.
| PROCESS / APPLICATION | IMI | ASCO | CMF | UNICAT | DFINITI | GRACE | CPFD |
|---|
| Crude / vacuum distillation | ✓ | ✓ | ✓ | ✓ | ✓ | | |
| FCC / RFCC | ✓ | ✓ | ✓ | | | ✓ | ✓ |
| Hydrotreating / hydroprocessing | ✓ | ✓ | ✓ | ✓ | | ✓ | |
| Gas filtration / coalescing | | ✓ | | | | | |
| Gas heating / conditioning | ✓ | | ✓ | ✓ | ✓ | | |
| PSA / hydrogen purification | | | ✓ | ✓ | | | |
| Steam / heat recovery | ✓ | | ✓ | ✓ | ✓ | | |
|
| Fluidised-bed simulation | | | | | | | ✓ |
Huzen is not marked against plant process applications because its exact supplier scope, material qualifications and approved industrial component categories have not yet been confirmed. Initially consider it for non-critical product development and prototyping discussions only.
06 / Working with Kaya
Preparing a useful technical enquiry.
A well-defined enquiry allows Kaya and the relevant OEM to assess application fit, select the appropriate technology and prepare a technically meaningful response.
| INFORMATION | WHAT TO PROVIDE |
|---|
| Company and facility | Customer name, plant location, unit, project name and end-user / EPC role. |
| Process description | Service, process function, operating objective and problem to be solved. |
| Operating conditions | Fluid composition, phase, flow rate, pressure, temperature, viscosity, solids and contaminants. |
| Equipment data | Existing tag number, equipment type, datasheet, GA drawing, P&ID, line list and material specification. |
| Codes and standards | Applicable ASME, API, TEMA, IEC, ATEX/IECEx, NACE or customer standards as relevant. |
| Commercial information | Quantity, delivery location, required delivery date, Incoterms and bid deadline. |
| Project status | Budgetary enquiry, FEED, detailed engineering, RFQ, replacement, turnaround or emergency requirement. |
Contact Kaya EPC
Email: info@kayaepc.com
Website: www.kayaepc.com
Office: 76A Adeniyi Jones Avenue, opposite Lagoon Hospital, Ikeja, Lagos, Nigeria
Share the equipment datasheet, process conditions and relevant drawings where available. Sensitive technical documents should be shared through an agreed secure channel.
07 / Important information
Technical scope & publication notes.
- This catalogue is a corporate capability and application guide, not a technical offer, engineering design, equipment specification, vendor approval or warranty statement.
- All equipment selection is subject to review of process data, operating envelope, materials, design code, hazardous-area classification and OEM confirmation.
- Product availability, brands, models, manufacturing origin, lead times and service capability must be verified for each enquiry.
- Agency and distributorship rights, territorial scope and customer/project protection are governed by applicable signed agreements.
- Project-specific engineering, fabrication, inspection, certification, installation and commissioning responsibilities must be agreed in writing.
- Performance benefits are intended application outcomes, not guarantees; actual results depend on plant condition, process data, design, operation and maintenance.
Manufacturer information
IMI: processautomation.imiplc.com · ASCO Filtri: ascofiltri.com · CMF: cmfpe.it · UNICAT: unicattechnologies.com · DFINITI: dfiniti-t.com · Grace: grace.com · CPFD: cpfd-software.com